How Much Do Custom Patch Hats Cost? | Soda City Hat Co.

How Much Do Custom Patch Hats Cost in 2026?
July 25, 2026

If you’re shopping for custom patch hats for your business, construction crew, restaurant, golf tournament, sports team, or event, one of the first questions you probably have is:

“How much do custom patch hats cost?”

The answer depends on four main factors:

  • The hat you choose
  • The patch material
  • The quantity you order
  • The complexity of your logo

At Soda City Hat Co., we make the process simple and provide high-quality custom hats with no hidden surprises.

Average Cost of Custom Patch Hats

Here’s what most businesses can expect to pay.

Quantity

Typical Price Per Hat

1–23 Hats

Around $25 each

24–47 Hats

Around $22.50 each

48–99 Hats

Around $20 each

100+ Hats

Around $19 each

Larger orders reduce the cost per hat because production becomes more efficient.

What Affects the Price?

1. The Hat Style

Not all hats cost the same.

Popular choices include:

  • Richardson 112
  • Richardson 115
  • Richardson 168
  • Yupoong Classics
  • Performance hats
  • Trucker hats
  • Rope hats
  • Snapbacks

Premium brands and specialty styles typically cost a little more than standard trucker hats.

2. Patch Material

Your patch plays a huge role in the finished look.

Some of our most popular options include:

  • UV printed leatherette
  • Engraved leatherette
  • Genuine leather
  • Acrylic patches
  • Textured canvas patches
  • Duck canvas patches

Each creates a different appearance depending on the style you’re after.

3. Order Quantity

Ordering more hats almost always lowers your cost per hat.

Many businesses order enough for:

  • Employees
  • Sales teams
  • Customer giveaways
  • Trade shows
  • Retail inventory
  • Company uniforms

Planning ahead can save money compared to placing several small orders.

4. Your Logo

Most logos work great for patch hats.

If your artwork needs minor cleanup before production, we’ll let you know. Simple logos usually require little or no adjustment, while more detailed artwork may need slight modifications to produce the cleanest possible patch.

Are Custom Patch Hats Worth It?

Absolutely.

Custom hats continue advertising your business long after they’re handed out.

Unlike flyers or business cards, a quality hat gets worn repeatedly, helping your brand stay visible wherever your customers go.

Many of our customers use custom hats for:

  • Construction companies
  • Landscaping businesses
  • HVAC companies
  • Plumbing companies
  • Electricians
  • Fire departments
  • Restaurants
  • Coffee shops
  • Golf tournaments
  • Hunting clubs
  • Churches
  • Schools
  • Sports teams
  • Small businesses

Why Businesses Choose Soda City Hat Co.

We’re committed to producing hats that people actually want to wear.

When you order from Soda City Hat Co., you can expect:

  • Premium hat brands
  • High-resolution custom patches
  • Fast turnaround times
  • Nationwide shipping
  • Design assistance if needed
  • Low minimum order quantities
  • Friendly customer service from start to finish

Whether you need six hats or several hundred, we’ll help you choose the best combination of hat style and patch material for your logo.

Frequently Asked Questions

What is the minimum order?

Our minimum order is six hats.

Can I use my own logo?

Yes. Simply send us your logo, and we’ll create a proof before production.

Do you ship outside South Carolina?

Yes. We ship custom hats nationwide.

How long does production take?

Turnaround time varies depending on order size and current production volume, but most orders are completed quickly and shipped as soon as they’re ready.

What is the most popular hat?

The Richardson 112 continues to be one of the most popular custom patch hats because of its comfort, durability, and wide range of color options.

Ready to Order Custom Patch Hats?

Whether you’re ordering for your business, team, event, or brand, Soda City Hat Co. is here to help.

Contact us today for a free quote, and we’ll help you choose the right hat, patch material, and quantity to fit your budget.

We proudly serve customers throughout South Carolina and ship custom patch hats across the United States.

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